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During the course of this work, a reproducible fabrication process for
InP-based high electron mobility transistors (HEMTs) with 0.2 mm
gate length has been developed. Millimeter-wave circuits were
designed and fabricated using these transistors. The results
demonstrate the potentially high impact of the technology for future
microwave communication applications.
First, a methane-hydrogen (CH4/H2) reactive ion etching (RIE) process
was developed for selective gate recess etching of lattice-matched
InGaAs/InAlAs/InP HEMTs. Chemical and physical analysis of the
dry etched surface revealed changes in the stoichiometry and a slight
increase in surface roughness. These effects lead to poor quality
Schottky contacts and consequently to high gate diode leakage
currents. The surface damage problems were overcome using a post-
RIE cleaning process established for this application.
The high selectivity of the dry etching process leads to superior
uniformity of the HEMT devices when compared with conventional
wet etching techniques. This is a key issue for transistors in
microwave applications. The resulting InP HEMTs showed transit
frequencies ft of up to 150 GHz and maximum frequencies of oscillation
fmax of up to 220 GHz. The minimum noise figure Fmin was measured
to be as low as 0.8 dB at 26 GHz with an associated gain Gass of 9 dB.
These results are state-of-the art values for 0.2 mm InP HEMT
technology. The dry etched HEMTs showed comparable or better
electrical and microwave noise performance than corresponding wet
etched reference devices. This indicates that the channel of the devices
is not damaged by the dry etching process.
Low-frequency noise characterization of the HEMT devices revealed a
significantly lower normalized 1/f noise for the dry etched HEMTs at
all bias conditions. By varying the temperature between 77 and 340 K,
four electron traps could be identified in the drain current noise
spectra for both dry and wet etched devices. No additional traps were
introduced by the dry etching step. The concentration of the main trap
in the Schottky layer is one order of magnitude lower for the dry etched HEMTs. Hydrogen passivation of the deep levels is suggested as the
cause for the trap density reduction. The kink effect, associated with
the output characteristics of HEMTs, was found to be significantly
reduced for dry etched devices. This observations provides further
evidence of trap passivation during dry etching.
An accurate small-signal electrical and noise model of the InP HEMT
was developed for use in the design of millimeter-wave circuits.
Special equivalent circuits for discontinuities in the coplanar
waveguide lines were developed for this work since there were no
reliable coplanar models available in the standard software packages
used for circuit design. The simulations of the designed circuits show
a good agreement with measurements on the fabricated circuits.
Several integrated amplifiers, key elements of microwave
communication systems, were fabricated using dry etched HEMTs. A
single-stage amplifier with serial impedance matching networks
yielded a gain of 11.9 dB at 61 GHz, a third order input intercept point
IP3 at 19.5 dBm and a 1-dB compression point at 8.7 dBm output
power. A low-noise amplifier (LNA) showed a noise figure of 2.9 dB at
42 GHz with a gain of 9.2 dB.
A dielectric resonator oscillator (DRO) operating in the frequency
range of 23.2-24.8 GHz was designed and fabricated using dry and wet
etched InP HEMTs. The active oscillator was designed in coplanar
waveguide technology. This monolithic microwave integrated circuit
(MMIC) was connected to a microstrip line for external coupling to the
mechanically tunable dielectric resonator (DR). An output power of 12
dBm and a phase noise of -107 dBc/Hz at 100 kHz offset from the
carrier were measured for DROs with dry etched HEMTs. These
values were superior to those obtained with wet etched devices. The 10
dB reduction in phase noise is attributed to the hydrogen passivation
of deep level traps during dry gate recess etching.
The results of this work demonstrate the feasibility of dry etching
technology for the fabrication of high-performance MMICs. |